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Process Simulation And Six Sigma Six Sigma has become one of the most commonly tool, it must be used in the right manner and used quality management techniques since its only in appropriate business processes. If introduction in the 1990's. The importance of the necessary information is not inputted Six Sigma has continued to increase ever correctly, the computerized simulation model since companies like GE began implementing will not be able to predict the effect of it's various concepts and techniques in their changes made in the business process. This business processes. This has helped the can seriously affect the quality of end company in saving billions of dollars since products if such changes are implemented in the time when the concepts were first the real process. Process simulation is most implemented. effective when a business process is complicated and difficult to visualize. For The  Simulation  Process less complicated processes, it is better to use process mapping in combination with Process simulation is one of the various brainstorming techniques for generating techniques used in Six Sigma, involving the innovative quality improvement ideas. Process use of a computerized model of an actual simulation is helpful in simulating business business process. The computerized model used processes that require managers to make in process simulation is designed by informed decision at every stage of the inputting all the critical components of a process. Process simulation is used for business process such as process inputs, improving the logistics of a manufacturing process flow, and the various sub-systems company by mapping the exact flow of used in the process. With the help of the materials from the time they enter the computerized process simulation model, factory floor to the time when they reach the process managers can easily view the whole final consumer in the form of finished goods. process within a few minutes that would have normally taken days or even weeks to complete Risks  And  Drawbacks in the real world. Process simulation helps in collecting large data samples, which can Although process simulation is very be further analyzed and used for predicting beneficial, it can also create problems for the effects of changes made in real business an organization if not used properly. processes. This allows analysts to simulate Companies very often make the mistake of all the possible changes that can be made in employing process simulation in every a business process and analyzing the effect business process in the hope of improving of such changes on the end result. Changes quality. This can create confusion among the that are most helpful in improving the employees, especially when the company and quality can be selected and put through more its workforce are new to the concepts and rigorous simulation processes for confirming philosophies of Six Sigma. If a process is the potential benefits of such changes. Once too long and involves various sub-processes, this is done, the changes can be applied in it is better to concentrate on sub-processes the real process as by now it is quite that affect the quality of the end product. certain that the changes will be successful Companies often try to simulate the whole in improving the quality of goods process, which leads to the wastage of both manufactured  or  services  rendered. time and effort. For realizing the full potential of process simulation, When  And  Where  To  Use organizations need to simulate only on those processes that are critical to the quality of Although process simulation is a powerful goods manufactured or services rendered.